Solution for PLC Data Acquisition and Remote Monitoring System of Compression Balers

Compression Balers Overview

Compression balers are equipment designed to compress various materials to reduce their occupied space.

 These materials include straw, cardboard, cartons, shredded paper, cotton yarn, wool balls, plastics, vegetation, sponges, wool, loose fibers, clothing, fabrics, tobacco leaves, and other lightweight and bulky materials. They are widely used in recycling stations, paper mills, textile factories, and other facilities.

PLC-Controlled Compression Balers

Compression balers controlled by Programmable Logic Controllers (PLCs) enable automated control over the compression and baling of various materials.

 This automation effectively enhances labor efficiency, reduces work intensity, conserves manpower and transportation costs, and facilitates resource recycling efforts.

Solution Provided by Wutongbolian

Wutongbolian offers an IoT monitoring system for compression balers based on edge computing gateways.

 This system realizes PLC data acquisition, remote monitoring, remote control, and remote maintenance, aiding in the refined and intelligent management of production processes and effectively improving work efficiency and management levels.

System Implementation

The Wutongbolian edge computing gateway is integrated into the PLC of the compression baler to perform protocol parsing and data acquisition.

 It collects data such as pressure, vibration, temperature, and motor on/off status, and uploads this information to the cloud platform or upper computer via 5G/4G/WIFI/Ethernet for cloud-based visualization and remote monitoring. The system provides fault alarms and device control capabilities to ensure smooth on-site operations.

System Functionalities

1. Real-time Monitoring: Continuously monitors the operational status of the compression baler, including parameters such as pressure, baling speed, and baling quality.

2. Remote Monitoring: Enables monitoring of the compression baler's status anytime and anywhere through mobile and computer terminals.

3. Data Acquisition and Analysis: Collects and analyzes data during the baling process to optimize the baling operations.

4. Fault Warning: Issues alerts for potential fault conditions in the compression baler to take timely measures and prevent failures.

5. Remote Control: Allows remote control of the compression baler's PLC over the network for better device management and maintenance.

6. Data Query and Analysis: Provides capabilities to query and analyze operational data of the compression baler for better data utilization and analysis.

7. Remote Maintenance: Facilitates remote programming, debugging, and program uploading/downloading for PLCs located in different geographical locations, enabling quick fault resolution and device restoration.