Solution for PLC Data Acquisition and Remote Monitoring of Setting Machines

Overview of Setting Machines

Setting machines are common mechanical equipment found in textile dyeing and finishing factories. After fabrics are thoroughly impregnated with various chemical agents, they enter an oven where, under high-temperature hot air conditions, the fabrics rapidly set, achieving a desirable hand feel and stable dimensions. These machines are widely used in textile processing factories for curtains, socks, shoe uppers, printed fabrics, and more.

PLC-Controlled Setting Machines

Setting machines controlled by Programmable Logic Controllers (PLCs) enable automated production, accurately controlling steam pressure, pressurization, and the on/off switching of electric heating equipment, while also managing data such as temperature and humidity, and pressure.

 In response, Wutongbolian introduces industrial smart gateways capable of PLC data acquisition and communication, facilitating remote monitoring, fault alarms, remote control, and remote maintenance of setting machines, thereby aiding factories in better managing and optimizing their equipment and production processes.

Solution

The PLC is connected to the Wutongbolian industrial smart gateway via serial or network ports. The gateway can collect data from multiple devices and connect to the internet via 5G/4G/WIFI/Ethernet.

 After edge computing processing, the data is transmitted in real-time to a cloud platform or local upper computer for management, display, and analysis. It can also be uploaded to configuration software for real-time monitoring and alarming of multiple devices and various types of data.

Upon receiving alarm information, managers can take actions such as remote control, remote maintenance, or on-site inspections to diagnose and troubleshoot faulty equipment, ensuring safe and stable operation, reducing resource waste, and enhancing production efficiency.

System Functionalities

1. Data Acquisition: Real-time collection of setting machine parameters such as temperature, humidity, pressure, and flow rate.

2. Real-time Monitoring: Enables real-time reading of PLC operational status and parameters, providing visual data reports and chart displays.

3. Fault Alarm: Immediate fault alarms are pushed to the monitoring management platform upon detection.

4. Remote After-sales Service: Facilitates remote after-sales service for PLC equipment, including remote debugging and maintenance.

5. Firmware Upgrade: The gateway enables remote upgrades of device programs and remote uploading/downloading of programs.

6. Mobile Monitoring: Allows for随时随地 (anytime, anywhere) viewing and retri of PLC device data via mobile and computer terminals.